Project 34 · Industrial IoT / Utilities

Smart Substation Monitoring System

Non-Invasive Gateway Alongside Protection

Industry
Industrial IoT / Utilities
Services
Hardware Firmware Cloud Integration
TRL
3 → 8
Duration
7 months
Technologies
IEC 61850 awareness edge gateway cloud telemetry
Substation rack
Figure 1 — 19" rack with non-invasive edge gateway placement.
Dual-output topology
Figure 2 — Dual-output topology (SCADA local + cloud analytics).
Real-world Smart Substation Monitoring System installation
Figure 3 — Real-world deployment.

Project background

Substations increasingly need IP-level monitoring beyond traditional SCADA, both for asset health and for newer analytics use cases. The client wanted a non-invasive monitoring package compatible with existing protection systems.

Challenge

Adding monitoring without touching protection-critical equipment, respecting strict substation EMC and thermal environments, and integrating with both legacy SCADA and new cloud analytics.

Approach & solution

We designed an edge gateway that sits alongside existing protection, consuming data via IEC 61850 and legacy protocols without disturbing them. Locally, the gateway serves SCADA needs; remotely, it pushes telemetry to cloud analytics. Environmental hardening was validated through testing.

Results & benefits

Substations now expose rich telemetry to enterprise analytics without impacting primary operations. Rollouts to additional sites follow a standard template.

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